betsytom
11-11-2009, 07:38 PM
Imagine, a beautiful late fall evening, stopped at a light just outside of Lancaster, PA a car pulls along side, the driver beeps the horn and the passenger side window comes down-lady yells; 'excuse me, but we think there are sparks coming from the rear of your rv'....
I thank the nice people and pull into a parking lot and while crawling around underneath the dw (about a third of the way through a major panic attack) gets out and says that a trooper is pulling up-he is getting out of the cruiser just as I am getting out from underneath; says that he noticed alot of sparks coming from the left rear wheelwell and turned around to let us know.
Turns out a heavy cable had broken, I taped it up-thanked the officer and we went on our way.
I put the pictures of what happened and the battery fix at
http://www.betsy-tom.smugmug.com/
Total time for the battery modification was a solid 40 hours, but that included alot of trial and error.
Cost was just north of $300 usd; rougly breaking down as; $123 for a sheet of marine plywood, $130 for 30' of very high quality 4 gauge welding cable, battery terminal lugs, solder pellets and fasteners, $32 in various sizes 4:1 dual wall heat shrink, roughly $35 for assorted electrical fittings/paint and $28for two 1/4" rubber truck anti sail flaps.
The aluminum I had, but the heat gun I did not, the tool was not figured into the cost.
Nearing completion is the Waste Master conversion, dinette table repair and window valence repair.
Of course the broken cable will need to be fixed but since I have become expert in the repair of heavy gauge cable this will go very fast......
:mad:
I thank the nice people and pull into a parking lot and while crawling around underneath the dw (about a third of the way through a major panic attack) gets out and says that a trooper is pulling up-he is getting out of the cruiser just as I am getting out from underneath; says that he noticed alot of sparks coming from the left rear wheelwell and turned around to let us know.
Turns out a heavy cable had broken, I taped it up-thanked the officer and we went on our way.
I put the pictures of what happened and the battery fix at
http://www.betsy-tom.smugmug.com/
Total time for the battery modification was a solid 40 hours, but that included alot of trial and error.
Cost was just north of $300 usd; rougly breaking down as; $123 for a sheet of marine plywood, $130 for 30' of very high quality 4 gauge welding cable, battery terminal lugs, solder pellets and fasteners, $32 in various sizes 4:1 dual wall heat shrink, roughly $35 for assorted electrical fittings/paint and $28for two 1/4" rubber truck anti sail flaps.
The aluminum I had, but the heat gun I did not, the tool was not figured into the cost.
Nearing completion is the Waste Master conversion, dinette table repair and window valence repair.
Of course the broken cable will need to be fixed but since I have become expert in the repair of heavy gauge cable this will go very fast......
:mad: